Ultrasonic Processing | SciMed https://www.scimed.co.uk Global Brands, Local Support Mon, 21 Nov 2022 10:58:30 +0000 en hourly 1 https://wordpress.org/?v=6.2.2 https://www.scimed.co.uk/wp-content/uploads/2019/05/cropped-s-32x32.jpg Ultrasonic Processing | SciMed https://www.scimed.co.uk 32 32 The Hielscher Range https://www.scimed.co.uk/product/the-hielscher-range/ Fri, 12 Apr 2019 11:32:33 +0000 http://devscimed.co.uk.gridhosted.co.uk/?post_type=smproducts&p=358 SciMed offers the entire Hielscher range. The range can be split into two categories: • Laboratory devices• Industrial devices The Laboratory devices range from small handheld systems for mixing and homogenizing small volumes of liquid up to larger stand and clamp-held devices which can process a flow of up to 50 litres per hour. The Industrial devices are tailored more towards small scale production devices for personal bio-fuel production, to large industrial scale for production scales up to 2000 L per hour.                   Designed for the Lab: Compact and extremely versatile, they...

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SciMed offers the entire Hielscher range. The range can be split into two categories:

• Laboratory devices
• Industrial devices

The Laboratory devices range from small handheld systems for mixing and homogenizing small volumes of liquid up to larger stand and clamp-held devices which can process a flow of up to 50 litres per hour.

The Industrial devices are tailored more towards small scale production devices for personal bio-fuel production, to large industrial scale for production scales up to 2000 L per hour.

 

 

 

 

 

 

 

 

 

Designed for the Lab:

Compact and extremely versatile, they can be used for the processing of a variety of organic and inorganic materials in a wide range of volumes. Typical applications of ultrasonic homogenizers include sample preparation, disintegrating and cell lysis, homogenizing, dispersing and disaggregation, particle size reduction and the acceleration of chemical reactions (sonochemistry).

Fig 3. UP400S and UP200H devices.

They are very simple to setup. The handheld and stand mounted devices combine generator (power supply) and transducer (converter) in a single housing. This saves desktop space and weight. Hielscher is the only manufacturer of handheld ultrasonic processors. The only plug to be connected is the main power plug, that fits into standard 230V outlet. The operation of the ultrasonic homogenizers is very simple. The devices are tuned to the optimal resonant frequency automatically, so there is no need for manual adjustments. The ultrasonic amplitude is adjustable from 20 through 100%. Alternatively to the continuous operation a cycle of intense sonication bursts can be a adjusted, e.g. for the sonication of heat-sensitive tissue.

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Flow Cell Reactors for Larger Volume Processing https://www.scimed.co.uk/product/flow-cell-reactors-for-larger-volume-processing/ Fri, 12 Apr 2019 11:28:20 +0000 http://devscimed.co.uk.gridhosted.co.uk/?post_type=smproducts&p=354 The UP200S device can run continuously – 24 hours/7 days, if needed. By using the laboratory devices in combination with flow cell reactors, you can process larger sample volumes. In this case, the liquid is pumped into the reactor made of glass or stainless steel. For example, a UP400S (400 watts) can process approximately 10 to 50 litres per hour. There it is exposed to defined intense sonication before it reaches the exit of the reactor cell. In order to cool heat-sensitive material during sonication, the flow cells are jacketed to improve heat dissipation.            ...

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The UP200S device can run continuously – 24 hours/7 days, if needed. By using the laboratory devices in combination with flow cell reactors, you can process larger sample volumes. In this case, the liquid is pumped into the reactor made of glass or stainless steel. For example, a UP400S (400 watts) can process approximately 10 to 50 litres per hour. There it is exposed to defined intense sonication before it reaches the exit of the reactor cell. In order to cool heat-sensitive material during sonication, the flow cells are jacketed to improve heat dissipation.

 

 

 

 

 

 

 

 

 

 

Built for Industry:
Equipment requirements change when you take processes from the research lab to production level. Processing volumes rise, processing costs matter and processing quality becomes a key target. Other factors, such as equipment reliability or energy efficiency, may become important too.

Hielscher industrial ultrasonic devices are powerful, efficient and reliable. They are built to operate continuously at high load in industrial environments up to 16kW per device. Power requirement rises with the volume or flow to be processed and although the laboratory devices are capable of handling up to one ton per day, this may not be sufficient for production processes.

Hielscher is the leading ultrasonics supplier for industrial liquid processing applications. Applications include:

• the dispersing and milling of pigments in paints or inks
• formulation of high performance coatings with nanomaterials
• manufacturing of biodiesel
• the pasteurization of food or beverages.

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Ultrasonic Homogenizers https://www.scimed.co.uk/product/ultrasonic-homogenizers/ Fri, 12 Apr 2019 11:05:13 +0000 http://devscimed.co.uk.gridhosted.co.uk/?post_type=smproducts&p=350 Ultrasonic output power is a key factor for process scale-up. In order to process larger volumes in a given amount of time, you need to deploy more power. The power per device ranges from 500 watts to 16 kilowatts. For typical liquid processing applications, four or more units are combined in clusters for enhanced redundancy and capacity adaptability. For example, a cluster of 6 x UIP10000 (60kW) may be used for the processing of up to 50 cubic metres of biodiesel per hour.       High power equipment uses more electricity. Considering rising energy prices, this affects the costs...

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Ultrasonic output power is a key factor for process scale-up. In order to process larger volumes in a given amount of time, you need to deploy more power. The power per device ranges from 500 watts to 16 kilowatts. For typical liquid processing applications, four or more units are combined in clusters for enhanced redundancy and capacity adaptability. For example, a cluster of 6 x UIP10000 (60kW) may be used for the processing of up to 50 cubic metres of biodiesel per hour.

 

 

 

High power equipment uses more electricity. Considering rising energy prices, this affects the costs of processing. For this reason, it is important that the equipment does not lose much energy in the conversion of electricity into mechanical output. Hielscher ultrasonic processors have and outstanding efficiency of >85%. This reduces your electricity costs and gives you more processing performance.

You can also visit the Analytic Jena website for more product details by clicking their logo below:



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